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Molded Cable Assemblies

Overmolded leads are extremely durable, greatly improving reliability, plus their professional look enhances product appeal. They are also great value compared to many other types of cable assembly. Strain reliefs, bushes, boots and grommets molded to your specific application increase the strength and integrity of your cabling for very little cost.

Imperial have a full range of standard connector overmolds in house, eliminating tooling fees when used. Tooling for custom overmolds starts at as little as $300, making molded cables from Imperial exceptional value. Please browse our photo gallery to see a selection of overmolded connectors and assemblies.

For ePOS, and other hand held data collection systems, where constant movement and stressing of cables occur, a design needs to take into account many factors:

  • Strengthening of wire at connector junctions with molded boots
  • Backfilling RJ plugs
  • Grommets, strain relief fittings and bushes
  • Imbedding PCB’s and integral power jacks into connector overmolds
  • Retraction strength and stretch length of coiled/retractable cables
  • User access points and their integrity
  • Material selection for specific application
  • Aesthetics of overmolds, strain reliefs and colours
 

Our dedicated team have extensive experience of molded cable assemblies used in ePOS and across the electronics industry and will help take your design from concept to production in a matter of weeks.

Sectors served include; audio, broadcast, consumer electronics, ePOS, gaming, industrial control, instrumentation, marine, power supply, security & telecom.


Overmolded Cable Assembly summary.


Overmolds for connectors such as;


    1. D-Sub
    2. DC & earphone plugs & sockets
    3. DIN & Mini-Din
    4. Digital Coaxial
    5. DV-I
    6. IEEE 1394
    7. HDMI/miniHDMI
    8. Multimedia
    9. PDA cables
    10. Phono/RCA
    11. RJ11/RJ12/RJ45/RJ48
    12. RS232
    13. Scart
    14. SATA
    15. SCSI I/II/III
    16. USB/USB2/miniUSB
    17. VGA
    18. Video
  • Molded strain relief fittings and bushes, boots, grommets, ferrites, PCB’s and power jacks imbedded into connector overmolds
  • Long term wiring integrity from 2 mold process, pre-mold (inner) and overmold
  • Retractile/coiled cables
  • Shielded and screened assemblies available
  • Ultra low entry cost for custom overmolds starting at $300
  • Design to delivery (including custom overmold) in as little as 6 weeks
  • MOQ as low as 500pcs
  • Company name, logo or part-number molded into outer overmold
  • Labelling and packaging to customer requirements
  • Quality assurance guaranteed, 100% tested for connections, insulation resistance, open, short, intermittent and miswiring
  • Fully RoHS compliant
  • Excellent support and outstanding service
 

Our production facilities are ISO 9001:2000 certified. Overmoulded Cable Assembly reliability is built in at every stage, from materials through test and 100% final inspection of every assembly, ensuring quality you can trust. Located in Shenzhen, China and equipped with the latest automated technology our highly trained and skilled workforce ensures a reliable, low cost and flexible source of supply to meet your commercial and logistic requirements.