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Board to Board Connectors

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Please select the pitch you require for your board to board connector.

1mm Board to Board Connectors

1mm pitch
0.039"

 

1.27mm Board to Board Connectors

1.27mm pitch
0.050"

 

2mm Board to Board Connectors

2mm pitch
0.079"

 

2.54mm Board to Board Connectors

2.54mm pitch
0.100"

 

Show All Board to Board Connectors

Show all

 

 

 

Purpose » Connector stlyes » Connector row types »Connector pitches » Voided pin
Voided contacts » PCB orientation » Connector orientation » Plastic insulator
Lead style » Profile » Stacking height » Bottom entry socket » Post and tail length
Post or pin size » Locating pegs » Kinked pins » Contact type » Contact plating
Plastics » Packaging (T+R) » Approvals

 

Board to board connectors (also referred to as BTB, B2B, headers & sockets, male and female headers)

Purpose

To allow electrical connection of two or more Printed Circuit Boards (PCB’s).

 

Connector styles

Board to board connectors are manufactured in the following type:

  • Pin header (also known as male header):  Pin Header or Male Header
  • Elevated pin header (also known as stacked, stacker, mezzanine and PC104 headers):  Elevated Pin Header
  • Shrouded header (also known as box header):  Shrouded Header
  • Socket (also known as female header or receptacle):  Socket
  • Elevated socket (also known as stacked, stacker, mezzanine and PC104 sockets):  Elevated Socket
  • Custom connector – Imperial design & manufacture board to board connectors to suit customer specific applications

 

Connector row types

Board to board connectors are available in a choice of row types and can be selected by the customer to best suit their application:

  • Single row (SIL)      Single Row Socket Board to Board Connector  Single Row Header Board to Board Connector
  • Dual row (DIL)      Dual Row Socket Board to Board Connector  Dual Row Header Board to Board Connector
  • Triple row       Triple Row Socket Board to Board Connector  Triple Row Header Board to Board Connector

  • Custom connector – Imperial design & manufacture board to board connectors to suit customer specific applications

 

Connector pitches

Standard pitches are:

 

Voided Pin

Larger pitches can be created by selective loading (i.e. a 2.54mm (0.1”) pitch pin header with every 2nd pin omitted = 5.08mm (0.02”) pitch). Voided pin (also known as selective loading or polarization) can be applied to all types of board to board connector. Example of a voided pin:

Voided Pin Example Connector

 

Voided Contacts

As above but with reference to sockets (also known as voided contact or polarization)
Example of a voided contact:

Voided Contact Example Connector

 

PCB Orientation

Dependant on the customer application PCB’s can be oriented in a variety of ways:

  • Vertical (also known as right angle, daughter card or perpendicular)

  • PCB orientation Vertical Example

  • Horizontal (also known as planar or butt ended)

  • PCB orientation Horizontal example

  • Stacked (also known as mezzanine, parallel or sandwich)

  • PCB orientation Stacked example

 

Connector Orientation

In order to be able to connect the differing types of PCB orientation board to board connectors have been developed to suit.

In most applications a pin header (male) pin-header-maleand socket (female) socket-female
would be used as a pair to simplify assembly and allow disconnection/reconnection (mating cycle) as required.
To achieve a connection between a pair of right angled PCB’s two part combinations could be used:

  • Straight (also known as vertical) pin header and right angled socket.vertical-pin-header  right-angled-socket
  • Right angled (also known as or horizontal) pin header and straight socket.right-angled-socket  right-angled-pin-header

To achieve a connection between a pair of stacked (mezzanine) PCB’s only one part combination can be used:

  • Straight pin header and straight socket.  straight-pin-header  straight-socket

To achieve a connection between a pair of horizontal (planar) PCB’s only one part
combination can be used:

  • Right angled pin header and right angled socket.   right-angled-pin-header  right-angled-socket

 

In applications where repeated mating cycles are not required a single pin header could be used and soldered directly to both PCB’s.

 

Plastic Insulator

All board to board connectors use plastics to insulate the metal conductors.
For pin headers this plastic part is referred to as the insulator, for sockets it is referred to as the insulator or housing.

 

Lead style

Through hole (TH) or Surface Mount (SMT or SMD) dependant on part selected.

 

Profile

The board to board connector height from the PCB face to its highest insulator point above the PCB is known as its profile.
profile-height-insulator    profile-height-insulator   profile-height-insulator

profile-height-insulator   profile-height-insulator   profile-height-insulator

 

Stacking Height

When an exact distance is required between PCB’s it is common to use a stacking pin header and regular socket arrangement.
For example, if a PCB separation distance of 20mm is required a 5.00mm profile socket and 15mm stacking height elevated pin header could be used:

 stacking height header       stacking height elevated header

 

Bottom entry socket

A bottom entry socket (also known as pass through) allows mating with a pin header from the underside rather than the top side.

When bottom entry sockets are used, holes must be made in the PCB to allow the pin header to pass through.

Typical bottom entry PCB layout:

typical bottom entry pcb layout

Bottom entry sockets can be used to reduce distance between stacked PCB’s.

top entry socketbottom entry socket

 

Post and tail length

Post length (also known as post height) is the length of pin above the plastic insulator that mates with the socket (only applicable to pin headers):

post length or post height example

Tail length is the length of pin below the insulator that is used to solder to the PCB.  Tail length is applicable to pin headers and sockets but only in through hole format:

tail length header    tail length socket

 

Post or pin size (mm²)

Post/pin size is the cross section of the conductor measured in mm².
Each different pitch has a different post size:

  • 1.00mm/0.039”pitch = 0.30mm²/0.012”²
  • 1.27mm/0.05” pitch = 0.40mm²/0.016”²
  • 2.00mm/0.079” pitch = 0.50mm²/0.020”²
  • 2.54mm/0.1” pitch = 0.64mm²/0.025”²
  • Custom connector – Imperial design & manufacture board to board connectors to suit customer specific applications

 

Locating pegs

Locating pegs (also referred to as locating posts, alignment pins or board locks) are used to assist alignment of connectors to the PCB.  Locating pegs are particularly useful when using surface mount components.

Example of locating pegs on a surface mount socket:

locating pegs surface mount socket

 

Kinked Pins

Kinked pins (also known as locking leads) are used as a method of fastening a through hole pin header or socket to a PCB prior to soldering.
Kinked pins are particularly useful when using tall components and/or wave soldering process that may cause the connector to move out of position before it can be soldered in place.

Example of a kinked pin:

Kinked Pin Board to Board Connector

 

Contact Type

Imperial manufacture 4 types of contacts for use in sockets:

  1. Stamped tuning fork
  2. Dual beam spring contact
  3. Triple beam spring contact
  4. Four sided spring contact

Please see individual datasheets for contact types used in each range.

 

Contact Plating

All metal components are manufactured using copper alloys (brass or phosphor bronze).
These parts are nickel plated and then re-plated in lead free tin, gold or a combination. Combination plating using tin and gold is called selective or duplex plating.

Please see individual datasheets for plating options in each range.

 

Plastics

All plastic parts are manufactured using UL approved high temperature thermoplastic 94V-0 materials.
Please see individual datasheets for plastics used in each range and suitability for use in lead free IR soldering process.

 

Packaging (T&R)

Board to board connectors are available in a variety of packaging options:

  1. Loose in bag
  2. Loose in box
  3. Tray
  4. Tube
  5. Tube with pick and place (P+P) cap
  6. Tape and reel (T+R) with pick and place (P+P) cap

Please see individual datasheets for packaging option available for each series.

 

Approvals

All our board to board connectors are compliant to: