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Custom Connectors

Case Studies

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Case Study: Redesign
Redesign of a
competitor's existing connector
due to field failures

 

Case Study: Low Cost
Application specific
cost down

 

Case Study: Obsolete
"Oh no - the part
we're using is going obsolete!


 
Case Study: Application Specific
Application specific
connectors with different
mounting technologies
Case Study: New Design
Design a custom
connector that meets requirments
and costs less than 10 cents.

Imperial specialise in custom connectors allowing you to meet your application's specific demands for mechanical & electrical performance at the right price.

Our mechanical & electronic engineers have years of experience assisting in the design and development of customer specific parts and will help you every step of the way.

Whether it's a modification of an existing part or a new design specifically for your application we will assist you all the way. Every stage is reviewed and approved by you -

  • The brief
  • Draft drawings and costing
  • Full CAE analysis and design resulting in detailed drawings
  • Sample production and our compliance testing
  • Test and trials of samples in application
  • Production
 

Using state of the art CAE software for OEM/ODM connector design and full in-house manufacturing facilities, including insert-molding for cost critical and demanding applications, Imperial can offer you a solution optimized to your mechanical, electrical and commercial requirements.

Our production facilities are ISO 9001:2000 certified. Reliability is built in at every stage, from materials on through strict in-process quality control and testing through to final inspection, ensuring quality you can trust.

  • Low cost full custom connectors manufactured to match your specification for mechanical and electrical performance and cost.
  • Imperial specialise in cost down and application specific parts. If a connector isn’t meeting your performance or cost requirements contact us now
  • Full CAE design and performance analysis performed, prior to tooling payment, ensuring first off parts always meet specification.
  • Ultra fast turnaround (as fast as 10 weeks from brief to samples).
  • Quality assurance guaranteed.
  • Insert-molding for cost critical applications. And those demanding sealing and extreme contact retention.
  • Volumes as low as 50Kpcs (dependent on unit cost).
  • * Entry costs barriers removed by lower tooling costs.
  • Flexible staged payments remove financial risk.
  • * Full tooling cost refund after agreed volume delivered.
  • Samples delivered for approval/revision after first payment stage.
  • Regional and global technical support for Europe, USA & Asia.
  • Manufacturing in China for lowest cost mass production.
  • RoHS compliant.

Imperial have an excellent reputation for high quality products, on-time delivery and excellent prices. Contact us now to find out how we can help you.